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Our Clients and Their Achievements


Aera Energy (2 Time Winner of the North American Maintenance Excellence (NAME) Award)
  • 40% Reduction in maintenance costs (1999-2002)
  • 25% Increase in injection reliability
  • 7% Increase in well on time reliability
Leggett & Platt
  • Maintenance budget reduction of USD 1M in the first 1.5 years
  • 6% productivity improvement in one facility
  • More than USD 740K reduction in operating cost (3 facilities)
  • Fixed 3178 previously unknown defects during ACW's workshop
Shell Oman (PDO)
  • One formal RCA event netted a USD 1.5M savings
  • Maintenance budget reduction of USD 3M in one year
  • Increased Mean Time Between Failure (MTBF) on a compressor unit from 56 days to 210 days and still counting
Shell Europe
  • Return on investment (ROI) is 10:1 over implementation costs
  • More than a 400% improvement in Mean Time Between Failure (MTBF)
  • Estimates that the ROI from TPM has been ten-fold their cost of implementation
Kaiser Aluminum
  • 22% reduction in maintenance budget
  • 17% reduction in manufacturing costs
  • 20% reduction in storeroom inventory
  • 40% reduction in maintenance overtime
MRC Bearings
  • Reduced unplanned downtime by 98% in one cell and 99% in another -all within one year
Energizer Battery
  • USD 1.5M reduction in maintenance labor cost
  • USD 750K reduction in material costs
  • 25% improvement in planned work
Whirlpool Appliances
  • 27% Improvement in productivity
  • $1.5 M reduction in maintenance costs in one year
Barriere Construction
  • Moved from 90% reactive to 15% reactive
  • MTBF increased by 91%
  • Cost per hour to operate equipment has decreased by 65%



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