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Our Clients and Their Achievements
Aera Energy (2 Time Winner of the North American Maintenance Excellence (NAME) Award)
- 40% Reduction in maintenance costs (1999-2002)
- 25% Increase in injection reliability
- 7% Increase in well on time reliability
Leggett & Platt
- Maintenance budget reduction of USD 1M in the first 1.5 years
- 6% productivity improvement in one facility
- More than USD 740K reduction in operating cost (3 facilities)
- Fixed 3178 previously unknown defects during ACW's workshop
Shell Oman (PDO)
- One formal RCA event netted a USD 1.5M savings
- Maintenance budget reduction of USD 3M in one year
- Increased Mean Time Between Failure (MTBF) on a compressor unit from 56 days to 210 days and still counting
Shell Europe
- Return on investment (ROI) is 10:1 over implementation costs
- More than a 400% improvement in Mean Time Between Failure (MTBF)
- Estimates that the ROI from TPM has been ten-fold their cost of implementation
Kaiser Aluminum
- 22% reduction in maintenance budget
- 17% reduction in manufacturing costs
- 20% reduction in storeroom inventory
- 40% reduction in maintenance overtime
MRC Bearings
- Reduced unplanned downtime by 98% in one cell and 99% in another -all within one year
Energizer Battery
- USD 1.5M reduction in maintenance labor cost
- USD 750K reduction in material costs
- 25% improvement in planned work
Whirlpool Appliances
- 27% Improvement in productivity
- $1.5 M reduction in maintenance costs in one year
Barriere Construction
- Moved from 90% reactive to 15% reactive
- MTBF increased by 91%
- Cost per hour to operate equipment has decreased by 65%
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