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Maximizing Asset Reliability
through Preventive Maintenance


Date

Location

Training Facility

 
  September 30-October 2, 2014 Raleigh, NC Marshall Institute Training Center - (800) 637-0120
  November 18-20, 2014 Charleston, SC Hilton Garden Inn Charleston Waterfront/Downtown - (843) 637-4074
Standard Price: $1,295

FAQs

Maximizing Asset Reliability Overview

This NEW seminar teaches the key concepts required to optimize and implement a Preventive Maintenance (PM) program based on the principles of Reliability-Centered Maintenance.

Ineffective PM programs produce unnecessary downtime due to equipment failures, resulting in higher maintenance and operations costs, lower quality, and lower productivity. These consequences mean that optimizing your current PM program isn’t just a maintenance objective, it is an organizational imperative.

This seminar focuses on the tools and techniques utilized in an effective and efficient PM program. Participants will learn five key maintenance strategies: Interval-Based, Condition-Based (PdM), Modify/Redesign, Run-to-Failure, and Redundancy; and the key factors for determining the optimal PM strategy for a piece of equipment.

In addition, we will explore the five crucial questions for writing an effective PM, common condition monitoring tools, and key concepts for PM Optimization.

Learning Objectives

  • Understand the common deficiencies of current PM programs and that there are rational and effective methods by which they can be improved.
  • Develop a business case for PM improvement.
  • Understand the basic principles of Reliability-Centered Maintenance.
  • Apply basic principles of Reliability Centered Maintenance (RCM) to analyze and improve your existing PM program, and eliminate or reduce your current failures.
  • Understand the differences among the various maintenance strategies and identify the appropriate application of each.
  • Write clear and effective PM procedures using good practices.
  • Know the critical elements to implement and sustain an effective PM program.

Who will benefit most?

  • Those responsible for reviewing and improving PMs
  • Those responsible for program/process improvement
  • Stakeholders who support, or are affected by the PM program

Maximizing Asset Reliability Seminar Content

Day 1

Building a Business Case
Principles of Reliability-Centered Maintenance
  • Fundamentals of RCM
  • Failure Curves
  • P-F Curve
  • Failure Quadrants
  • Decision Logic Tree
PM Optimization
  • What is PMO?
  • Comparing Methods of RCM Maintenance Analysis to PMO
  • Why Optimize Your PMs?
  • Process Overview

Day 2

Maintenance Strategies (Part 1)
  • Introduction
    • Breakdown Maintenance
  • Interval-Based Maintenance
    • Preventive Maintenance —Lubrication
  • Condition-Based Maintenance
    • Common Condition Monitoring Tools including: Vibration Analysis, Dynamic Balancing, Laser Shaft Alignment, Ultrasound, Ultrasonic Thickness Inspection, and Infrared Thermography (Cont'd on Day 3)

Day 3

Maintenance Strategies (Part 2)
  • Condition-Based Maintenance
    • Common Condition Monitoring Tools including: Oil Analysis, Electric Motor Diagnostics, On-Line Monitoring
    • Twelve Essential Steps…in building a Condition-Based Maintenance Program
    • Proactive Maintenance
    • Run to Failure
  • Writing PM Tasks and Procedures
    • Components of an Effective PM Procedure
    • Steps for Writing a Good PM Task
  • Developing and Implementing an Effective PM Program
    • Develop an Effective PM Program
    • Implementation
    • Action Planning

Course Instructors

Mark Pond

As a long-time employee of Leggett & Platt, Mark Pond has demonstrated his expertise in managing all aspects of facilities maintenance. As Maintenance Manager, Mark has been responsible for facilitating and overseeing machine maintenance, material handling equipment, energy conservation and implementation of a TPM (Total Productive Manufacturing) program. Mark has proven himself as an exemplary leader, not afraid to roll up his sleeves to coach and lead a staff of 20 maintenance workers including Journeyman Machinists to...Read More

Hank Bardel

Mr. Bardel is a maintenance consultant whose thirty plus years in the maintenance field includes a broad range of experience from entry-level electrical technician to maintenance supervision and management. Most recently, Hank served as a TPM Coordinator, where he trained and instituted Equipment Improvement Teams and trained approximately 70 shift crews on the 5S process. Mr. Bardel’s work experience includes an eight-year stint in the United States Air Force, where he gained much experience in electronics, general...Read More

Shane Bradley

Shane Bradley is an experienced Electrical Engineer with specialization in the field of process systems. He is knowledgeable and fluent in programmable controller logic, networking, data communications, computer languages and other P.C. based logic control systems. He has six years of experience at a major electronics firm as an industrial control specialist supporting process controllers. For three years, he served as Vice-President of Engineering for a systems integrator specializing in building automation, including monitoring and... Read More

Maximizing Asset Reliability Resources

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On-site Training

Are you looking for customized training delivered at your facility?

Are you looking for effective group training?

Do you want training specific to your facility, systems and equipment?


If so, our on-ite training is for you. This cost-effective training method also reduces travel and accommodation expenses. Call Glenna today at 1-800-637-0120 to learn how you and benefit and save from on-site training.


 

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