Ineffective PM Programs Are Costing You

You deserve a PM program that actually prevents failure, without wasting time or labor.

You work hard to maintain your equipment, but poor preventive maintenance strategies are costing you more than you realize. Wasted resources, emergency breakdowns, skipped or inconsistent tasks, and misaligned priorities all add up to lost time, money, and trust. When maintenance and production aren’t aligned, everyone feels the strain. It doesn’t have to be this way.

How are poor PM’s Effecting You?

Ineffective preventive maintenance creates more problems than it solves.

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Wasted technician hours on tasks that don’t add value

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Emergency breakdowns despite scheduled maintenance

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Skipped or misunderstood tasks due to poor documentation

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Sinking costs in labor, downtime, and lost productivity

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Frustration and misalignment between maintenance and production teams

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Unnecessary time and tasks can be intrusive and lead to unexpected downtime

You shouldn’t have to choose between doing more work and doing the right work.

 

Get a PM Strategy That Delivers Results/Uptime

At Marshall Institute, we understand how frustrating it is to spend time and resources on preventive maintenance that doesn’t prevent anything. For over 40 years, we’ve helped maintenance teams reduce downtime, cut costs, and regain control by optimizing their PM programs. We don’t just audit—we roll up our sleeves and work alongside your team to eliminate inefficiencies, align your strategy with real failure risks, and create a clear, sustainable path to reliability. Our clients regularly save hundreds of labor hours, reduce labor costs, and improve equipment uptime.

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Aligned with Real Failure Risks

Your PMs will focus on what actually causes downtime, not just what’s always been done.

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Increased Uptime, Less Reactive Work

By addressing true failure modes, you’ll reduce unplanned downtime and emergency repairs.

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Standardized Job Plans

Get clear, standardized PM instructions that are easy to follow and ready to execute.

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Elimination of Low-Value Tasks

We help you cut the clutter—removing redundant or ineffective tasks that waste time.

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Engaged, Confident Teams

Your technicians will know exactly what to do, why it matters, and how to do it right—improving execution and ownership.

Transform your PM program into a high-impact, cost-saving engine for reliability and performance.

Here’s How We Can Help

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PM/PdM Assessment

We can assess the current state of your PM program to identify opportunities for improvement and develop a strategic plan to greatly improve the value of your PMs.

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PM/PdM Playbook

We can partner with you to develop an overarching policy that provides internal alignment and expectations related to the application of PM systems and tools.

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PM Optimization

We can provide training, support, and tools to analyze and optimize PM strategies for critical assets using principles of Reliability Centered Maintenance to apply the most effective maintenance strategies based on probable failure modes.

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PM Development

For assets that lack maintenance strategies, we can provide resources to develop PM’s for assets by utilizing principles of RCM to create failure mode specific PM tasks.  Ask about our “30-day PM Development Pilot”!

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PM/PdM Continuous Improvement Audit

We can develop processes and tools to engage frontline supervision to formally assess the effectiveness and efficiency of PM tasks and identify opportunities for improvement.

Let’s Optimize Your Preventive Maintenance Program

Step 1: Schedule a Discovery Call

Talk with an expert about your goals and challenges

Step 2: Receive a Custom Proposal

Get a plan tailored to your assets and needs

Step 3: Schedule a Start Date

Launch your PM Optimization project

Have questions?

Let’s Build a PM Program You Can Trust

You don’t have to keep doing maintenance work that doesn’t make a difference. If your current PMs feel like guesswork, we’re here to help. We’ll work alongside your team to figure out what’s working, what’s not, and what needs to change. Together, we’ll build a clear, effective PM strategy that reduces stress, cuts out the waste, and actually improves reliability—so your team can focus on what really matters.