Case Studies

Specialty Chemicals

From Overextended to Optimized

With approximately 9,700 PMs in SAP, the maintenance organization was overextended and unable to maintain compliance with facility standards.

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Steel Manufacturing

$1M in Obsolete Inventory Identified Across 6,100 SKUs at a Large Steel Manufacturer

One of the most fully integrated stainless steel producers in the United States identified that an excessive amount of capital was tied up in MRO storeroom inventory.

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Wood Products

Improved Reliability through TPM

Despite three successful years of lean maintenance and achieving great outcomes, continued equipment failures kept them from meeting production targets.

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Consumer Goods

The Power of Prevention

This manufacturer was struggling with downtime of key assets due to their insufficient Preventive Maintenance plans.

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Adhesive Manufacturing

5-Day PM Optimization

Concerned that their PM strategy for a key physical asset was not delivering the necessary reliability, uptime, and product throughput, this adhesive tape manufacturer decided to act.

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Food Manufacturing

30-Day PM Optimization

A well-known food manufacturer was facing operational challenges due to frequent unplanned downtime across all of their production lines.

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Dietary Supplements

Improving Production Capacity

A client in the dietary supplements industry experienced a significant spike in sales and product demand, which exposed underlying capacity issues in their production process.

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Mining

Certification of Maintenance Planners

Following the impact of COVID-19, and influence of other factors, this mining company disbanded their Planning team.

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Steel Manufacturing

Standard Work Instructions to Expedite Operator Training

A U.S. steel manufacturer, previously accustomed to long-tenured employees, began facing higher turnover in recent years.

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