Vision to Value

Case Studies

Measurable outcomes from TPR360 engagements across industries. Each engagement starts with a Current State Analysis and ends with capability the client owns and sustains.

Engagements

Published Case Studies

Specialty Chemicals
From Overextended to Optimized
With approximately 9,700 PMs in SAP, the maintenance organization was overextended and unable to maintain compliance with facility standards.
Steel Manufacturing
$1M in Obsolete Inventory Identified Across 6,100 SKUs at a Large Steel Manufacturer
One of the most fully integrated stainless steel producers in the United States identified that an excessive amount of capital was tied up in MRO storeroom inventory.
Wood Products
Improved Reliability through TPM
Despite three successful years of lean maintenance and achieving great outcomes, continued equipment failures kept them from meeting production targets.
Consumer Goods
The Power of Prevention
This manufacturer was struggling with downtime of key assets due to their insufficient Preventive Maintenance plans.
Adhesive Manufacturing
5-Day PM Optimization
Concerned that their PM strategy for a key physical asset was not delivering the necessary reliability, uptime, and product throughput, this adhesive tape manufacturer decided to act.
Food Manufacturing
30-Day PM Optimization
A well-known food manufacturer was facing operational challenges due to frequent unplanned downtime across all of their production lines.
Dietary Supplements
Improving Production Capacity
A client in the dietary supplements industry experienced a significant spike in sales and product demand, which exposed underlying capacity issues in their production process.
Mining
Certification of Maintenance Planners
Following the impact of COVID-19, and influence of other factors, this mining company disbanded their Planning team.
Steel Manufacturing
Standard Work Instructions to Expedite Operator Training
A U.S. steel manufacturer, previously accustomed to long-tenured employees, began facing higher turnover in recent years.

Want Outcomes Like These?

Start with a Current State Analysis: Phase 1 of the TPR360 Implementation Pathway.