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TPR360
Total Performance Reliability
The System
What is TPR360? › The Performance System › The Transformation System › What TPR360 Delivers › How We Work › What Makes TPR360 Different ›
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Free Self-Assessment › TPR360 Seminar › Implementation Support ›
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Take the free self-assessment to benchmark your operation and see where TPR360 fits.
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Our Approach
The TPR360 System Total Performance Reliability 360 transforms M&R Performance Improvement Starts Here Understand current performance and build your roadmap to transformed performance.
High Impact Services
Assessment and Strategy Know where you stand and where to go next. Work Management Planning, scheduling & execution discipline. PM Optimization Right work, right asset, right interval. Storeroom and Inventory Optimization Right part, right quantity, right cost. Operator Equipment Care Front-line ownership of asset health. Process Guide Libraries Workflows, RACI charts, task templates.
Not sure where to start?

A Maintenance & Reliability Assessment gives you a clear picture of where you are and a roadmap for where to go.

Start with an Assessment
Explore Success Stories

A large steel manufacturer identified ~$1M in obsolete inventory across 6,100 SKUs.

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Education
Public Seminars
TPR360 - A System for Maintenance and Reliability Excellence Our flagship M&R performance system — 3.5 days. Planning & Scheduling The core Workflow discipline of the TPR360 system. Supervising Maintenance Leadership capability for the frontline. Materials Management Inventory control within the Process pillar. Preventive Maintenance Equipment care within the Physical Assets pillar.
Self-Paced
Preventive Maintenance 30-min module — PM strategies and pitfalls. Work Management 25-min module — work-order discipline. Inventory Control 45-min module — MRO storeroom essentials.
Certification
Certified Maintenance Planner CMP — validated planning credential. Certified Maintenance Supervisor CMS — validated supervisory credential. Maintenance & Reliability Management 3 essential modules delivered by Marshall Institute and certified by NC State University
Quick Links
Upcoming Seminars Browse the full public seminar calendar and register near you. Train Your Whole Team Our world class facilitators come to you to train your team at your site Certify Your Whole Team Certify all of your Planners and all of your supervisors through private certifications
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Resources
Blog Articles and insights on M&R strategy, processes, and overall performance. Success Stories Case studies on how our clients have thrived eNewsletter Monthly insights and training sent to your inbox.
Success Stories
$1M in Obsolete Inventory Steel manufacturer · ~$1M identified across 6,100 SKUs. From Overextended to Optimized Chemical manufacturer · 45% reduction in PM hours. 5-Day PM Optimization Adhesive tape manufacturer · 57% reduction in planned downtime.
From the Blog

Expert thinking on maintenance strategy, reliability, and workforce development.

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Our Story
History & Approach 50+ years of building M&R capability from the plant floor up. Our Team Senior consultants who have worn the radios and led the turnarounds. Join the Team We're looking for practitioners who believe in the mission.
Work With Us
Request a Proposal Start the conversation — Strategy Alignment is Phase 1 of the Partnership Model. Contact Us Reach our team directly by phone, email, or form. Free Self-Assessment Benchmark your current state against the TPR360 Performance System.
Our Mission

We are dedicated to improving the maintenance and reliability contribution to our clients' organizational performance.

Our Story
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Home / Implementation / PM Optimization
Implementation

Preventive Maintenance Optimization

You deserve a PM program that actually prevents failure, without wasting time or labor.

Ineffective PM Programs Are Costing You

You work hard to maintain your equipment, but poor preventive maintenance strategies are costing you more than you realize. Wasted resources, emergency breakdowns, skipped or inconsistent tasks, and misaligned priorities all add up to lost time, money, and trust. When maintenance and production aren't aligned, everyone feels the strain. It doesn't have to be this way.

Request a Proposal Schedule a Call
Sound Familiar?

How Are Poor PMs Affecting You?

Ineffective preventive maintenance creates more problems than it solves.

Wasted technician hours on tasks that don't add value

Emergency breakdowns despite scheduled maintenance

Skipped or misunderstood tasks due to poor documentation

Sinking costs in labor, downtime, and lost productivity

Frustration and misalignment between maintenance and production teams

Unnecessary time and tasks can be intrusive and lead to unexpected downtime

You shouldn't have to choose between doing more work and doing the right work.

How We Help

Here's How We Can Help

  • Assessment PM/PdM Assessment We can assess the current state of your PM program to identify opportunities for improvement and develop a strategic plan to greatly improve the value of your PMs.
  • Policy PM/PdM Playbook We can partner with you to develop an overarching policy that provides internal alignment and expectations related to the application of PM systems and tools.
  • Optimization PM Optimization We can provide training, support, and tools to analyze and optimize PM strategies for critical assets using principles of Reliability Centered Maintenance to apply the most effective maintenance strategies based on probable failure modes.
  • Development PM Development For assets that lack maintenance strategies, we can provide resources to develop PMs for assets by utilizing principles of RCM to create failure mode specific PM tasks. Ask about our '30-day PM Development Pilot'!
  • Audit PM/PdM Continuous Improvement Audit We can develop processes and tools to engage frontline supervision to formally assess the effectiveness and efficiency of PM tasks and identify opportunities for improvement.